Wtf!!!
I have put over 10K miles on a tire plugged with this product, finally wore the tire out. I would not throw away a tire that only had 700+ miles on it because of a nail puncture. A 1/2" gash from a piece of metal, yes, I would replace it, but a nail puncture, no.
So, maybe their legal department insisted on this disclaimer?
IMO, I would plug a tire just to get home or to my bike indy shop, but that's it.
I have put over 10K miles on a tire plugged with this product, finally wore the tire out. I would not throw away a tire that only had 700+ miles on it because of a nail puncture. A 1/2" gash from a piece of metal, yes, I would replace it, but a nail puncture, no.
I purchased mine in 2010 so things may be different now.
The Best of Harley-Davidson for Lifelong Riders
Motorcycle tire failure was a typical nail hole. Do not remember the angularity of penetration, but I think there was something unseemly about the damage. Rope cored plug. This was one that would never stay solidly in place. The plug would gradually wiggle its way out. Hole was in between the tread block as I recall. Tried red and black plugs, worked on attempting to knot the cord on the inside of the carcass. Regardless, the plug would invariably work its way out. Money was an issue at the time, so I would monitor the plug and replace it every few months.
It's not the only failure I've had with plugging tires. Many don't set well in the hole, as they are not designed to dry hard. Flexing of the tire carcass and higher pressure seems to help work them out.
I've also found them to be prone to slow leakage of air, and in a few cases, air works its way between the laminate layers of the carcass, leading to air bubbling or blistering.
In my experience, I've found the corded plugs to be superior to the solid rubber plugs. They are easier to install, require a smaller reamed hole, are less prone to breakage on insertion, and less likely to blow out in service.
I do not fear plugging tires, but I recognize their limitations. They are not a do all be all end all repair for a penetrated tire. They can work for long term repairs, but are not really well suited for it.
I have never installed a boot plug myself, that I can recall. I've seen it done and used tires that have had this repair performed. This is the type of repair I would consider an effective repair, generally speaking. I have never seen it done to a motorcycle tire.
I've also stitched tires. Ag/industrial applications only. Interesting, can be long term effective, and requires the use of an inner tube after the repair.
I have patched and plugged many a tire in the past.... primarily automotive. Have patched many a tube on my dirt bikes as well. As has been said before, they are not gauranteed nor fool proof. Proper prep and careful install is required. Personally, I would repair if more than half the tread left. Otherwise I would replace.












