No Clunk
The klunk is the sound of the "dogs" on one gear sliding into the "holes" on the next gear over in the transmission. More or less.
BUT, what causes the klunk into first is the clutch. Ideally, the transmission mainshaft that goes to the clutch shouldn't be spinning at idle. The transmission isn't, so the dogs slide right in silently. Think about when you shift into first with the engine off... no klunk.
In reality, even though you disengage the clutch, the plates stick together with the oil film between them, and if the engine is idling at 1,000 rpm, the mainshaft is turning at 1000 rpm... there's no resistance to stop it. Shift into first and the gear (dogs) on that spinning mainshaft have to slide into the holes on a stationary gear, and go from 1000 rpms to zero in an instant.... KLUNK.
The solution is to find a lube that prevents the disks from sticking together. Different lubes seem to work for different people. For me, nothing beats synthetic ATF. My advice is try them all, see what works for you.
Oversimplified to be sure, but that's the gist of it.
BUT, what causes the klunk into first is the clutch. Ideally, the transmission mainshaft that goes to the clutch shouldn't be spinning at idle. The transmission isn't, so the dogs slide right in silently. Think about when you shift into first with the engine off... no klunk.
In reality, even though you disengage the clutch, the plates stick together with the oil film between them, and if the engine is idling at 1,000 rpm, the mainshaft is turning at 1000 rpm... there's no resistance to stop it. Shift into first and the gear (dogs) on that spinning mainshaft have to slide into the holes on a stationary gear, and go from 1000 rpms to zero in an instant.... KLUNK.
The solution is to find a lube that prevents the disks from sticking together. Different lubes seem to work for different people. For me, nothing beats synthetic ATF. My advice is try them all, see what works for you.
Oversimplified to be sure, but that's the gist of it.
The Best of Harley-Davidson for Lifelong Riders










