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Ignition fuse blowing

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Old Jul 20, 2019 | 02:45 PM
  #21  
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Originally Posted by EVOrider
Amazon lost the cam position somewhere in shipping...so they’re sending another one.

Meantime.....I replaced the starter and on/off switches. I figured it might help because the starter will do the click click or do nothing at all sometimes.

Anyways, it only blows the fuse when I hit the starter button on the handlebars. It doesn’t matter if the switch housings are screwed down or not.

I can start the bike with the button on the starter and it works fine.

More ideas....thanks again

Which fuse Please

WP
 
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Old Jul 20, 2019 | 02:54 PM
  #22  
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I'm looking at a97 FLHTCUI manual.
If you have a Black and Red wire coming off the start button, find a way to connect and Ohm meter to the BK/R wire.
Black meter lead to Neg side of battery and Red meter lead to BK/R wire at start button.

Ignition OFF

You should not get reading at all. If you do get a reading that wire is chaffed or torn and causing short to ground which will blow a fuse real quick.

That wire goes straight to the starter relay.

WP
 

Last edited by WP50; Jul 20, 2019 at 02:56 PM. Reason: spelling
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Old Jul 20, 2019 | 02:57 PM
  #23  
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Originally Posted by WP50
Which fuse Please

WP
Ignition fuse
 
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Old Jul 20, 2019 | 03:11 PM
  #24  
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Umm Ok

Try doing the Ohm meter test I mentioned Please

Ok found fuse in schematic.

WP
 
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Old Jul 20, 2019 | 03:19 PM
  #25  
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Originally Posted by EVOrider
Ignition fuse
Dang LOL spaced the title

WP
 
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Old Jul 20, 2019 | 04:11 PM
  #26  
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Originally Posted by WP50
I'm looking at a97 FLHTCUI manual.
If you have a Black and Red wire coming off the start button, find a way to connect and Ohm meter to the BK/R wire.
Black meter lead to Neg side of battery and Red meter lead to BK/R wire at start button.

Ignition OFF

You should not get reading at all. If you do get a reading that wire is chaffed or torn and causing short to ground which will blow a fuse real quick.

That wire goes straight to the starter relay.

WP
That was bad wire....

It somehow got a tiny nick in the wire just barely showing copper during installation. I even wrapped it in electronic tape and it still got chaffed.

The test you told me was spot on....thank-you
 
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Old Jul 20, 2019 | 04:45 PM
  #27  
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Every now and again I get something right.

Your welcome Glad ya got her

WP
 
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