EVO Softail ignition upgrade
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Last edited by Rains2much; Aug 11, 2023 at 04:44 PM.
SystemSingle plug: use Dynatek DC6-1 or a coil with 2.5 - 3.5 ohms resistance. Dual plug: use two DC2-1 coils wired in series (equals 3 ohms). 1. Remove the stock ignition module. Remove the outer and inner covers on the cam position sensor. Mark the engine case near the middle of the sensor. Remove the cam position sensor. The pins may be removed form the connector housing by slowly but firmly pulling the wires from the rear of the connector. 2. Feed the wires of the ignition through the hole in the engine case and seat the ignition. Rotate until the timing pickup (nearest to the switches) is at the mark made in step 1. Replace the screws that held the cam position sensor, finger tight. 3. Remove the wires from the coil. Use a test light or meter to find the white wire that has +12V when both the key and the Run/Stop switches are on (later models have only a single white/black wire). Attach this and the white wire from the ignition to one of the primary terminals. Attach the pink wire from the ignition to the other primary terminal. 4. Tach connection (if equipped). Attach the pink wire from the tach to the ignition green wire with the large (.250) blade connectors. If the bike had only one pink (or pink/black) wire at the coil, connect this to the ignition green wire. Do not connect the ignition tach wire to the coil or damage to the ignition may result. 5. Remove the wire from the VOES (Vacuum Operated Electronic Switch). Connect the ignition purple wire with the small (.187) receptacle terminal. If the VOES is not installed, see the tuning tips on the last page. On all Ultima Engines, we do not recommend the VOES switch. The blue wire is left unconnected. If there is no tach, the green wire is left unconnected. These should be folded back and tucked into the
Is this the instructions you are using now ...part # ..etc..???....
put a volt meter on the white wire and cycle the key on and off (and use the kill switch on bar )..see if the 12v comes on and off at that source ...if so take that and the white wire from the new module to the coil ...
SystemSingle plug: use Dynatek DC6-1 or a coil with 2.5 - 3.5 ohms resistance. Dual plug: use two DC2-1 coils wired in series (equals 3 ohms). 1. Remove the stock ignition module. Remove the outer and inner covers on the cam position sensor. Mark the engine case near the middle of the sensor. Remove the cam position sensor. The pins may be removed form the connector housing by slowly but firmly pulling the wires from the rear of the connector. 2. Feed the wires of the ignition through the hole in the engine case and seat the ignition. Rotate until the timing pickup (nearest to the switches) is at the mark made in step 1. Replace the screws that held the cam position sensor, finger tight. 3. Remove the wires from the coil. Use a test light or meter to find the white wire that has +12V when both the key and the Run/Stop switches are on (later models have only a single white/black wire). Attach this and the white wire from the ignition to one of the primary terminals. Attach the pink wire from the ignition to the other primary terminal. 4. Tach connection (if equipped). Attach the pink wire from the tach to the ignition green wire with the large (.250) blade connectors. If the bike had only one pink (or pink/black) wire at the coil, connect this to the ignition green wire. Do not connect the ignition tach wire to the coil or damage to the ignition may result. 5. Remove the wire from the VOES (Vacuum Operated Electronic Switch). Connect the ignition purple wire with the small (.187) receptacle terminal. If the VOES is not installed, see the tuning tips on the last page. On all Ultima Engines, we do not recommend the VOES switch. The blue wire is left unconnected. If there is no tach, the green wire is left unconnected. These should be folded back and tucked into the
Is this the instructions you are using now ...part # ..etc..???....
put a volt meter on the white wire and cycle the key on and off (and use the kill switch on bar )..see if the 12v comes on and off at that source ...if so take that and the white wire from the new module to the coil ...
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I’m just frustrated about Nick nack parts holding everything up. Goes like this.. can’t install battery to test because cables aren’t installed. Cables aren’t installed because oil tank isn’t installed, oil tank isn’t installed because starter isn’t installed. Starter isn’t installed because primary isn’t installed, primary isn’t installed because I’ve been waiting on the following. Need transmission offset 1/2” 23T gear, Need 1/4 & 3/16 shims for rear sprocket, need 50 thou spacer for solid engine sprocket. None of those things are exactly available from most any parts supplier (certainly not over night prime amazon).. so I wait, and wait…………. and wait. Not one of these items has trickled in, and there from three different suppliers. Oh and freaking need Allen head 7/16 14 1.25” long bolts for rear sprocket! Tried every hardware store in a 50 mile radius. Regular bolts won’t fit offset rear sprocket. It was never this hard when I was younger into this hobby. Great part stores were around the corner, hardware stores had nice fastners.. everything you needed was local, now NOTHING is local. All three bike shops that use to be here Harley included) are all out of business. And the closest Harley dealer doesn’t have ANYTHING for an evo bike, I mean nothing. 20 years went buy before I was willing to give a dealer a penny and I walk in to be treated like crap because I don’t want a new plastic looking computer operated 30K bike or a $40 T-shirt. Parts people were tantamount to what it would be like going into Joanne Fabrics and asking for a clutch push rod.
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Bolts you can get from an industrial supplier like Graingers or Fastenal, but have to ask these going into a spoked or mag wheel ? You may want to skip the allens and go grade 8.
Bolts you can get from an industrial supplier like Graingers or Fastenal, but have to ask these going into a spoked or mag wheel ? You may want to skip the allens and go grade 8.
Really cool of you though. JP is massive and an hour 20 drive but believe it or not they hardly ever have anything I need in stock… it’s always somewhere else in a mysterious warehouse that takes even longer to get.
This is a dished 46T chain sprocket. The Allen’s I ordered are supposed to be grade 8 equivalent. Black and not chrome.. but I’ll take it. Engine Sprocket Spacer and transmission offset 23T sprocket are both coming from Volcan and should be here Before Wednesday.
‘While I’m at it… the freakin floating disc rotor on the front is just rubbing the lyndall brake pads? The keepers that attach the inner to the brake surface of the rotors are what’s rubbing. Would you just clearance the pads? I really don’t wanna fool with sending these rotors back and then wait on something else..
just gonna send these aftermarket rotors back… they just don’t fit regardless of what they say.
Last edited by Rains2much; Aug 12, 2023 at 12:49 PM.












