Ignition key removal on 06 SG
Make sure you remember the correct position of all the switch parts for reassembly and don't attempt to move the switch to any other position unless all parts integral to the **** (2 collars and a nut) are in place. I made the mistake of inserting the switch **** without the collars and nuts by mistake to move the switch off Lock to move the handlebars, and got the internal mechanism out of whack. I thought I would have to trailer it to the dealer, but using a flashlight and flat-blade screwdriver managed to get the switch mechanism back in alignment. There are two moving parts to the switch mechanism inside the shaft hole, and if they get out of alignment the **** won't fit properly and the switch won't work.
The point is that you may need to insert the switch **** in to unlock the handlebars to re-attach the fairing switch cap, as it is a tight fit. Just make sure everything is in place (collars and nut) before attempting it.
Turning the key CCW retracts the locking pawl. All pushing the button does is allows the key mechanism to rotate ccw past lock.
I fought installing my ignition for an hour before I figured that out.
Tim
Make sure you remember the correct position of all the switch parts for reassembly and don't attempt to move the switch to any other position unless all parts integral to the **** (2 collars and a nut) are in place. I made the mistake of inserting the switch **** without the collars and nuts by mistake to move the switch off Lock to move the handlebars, and got the internal mechanism out of whack. I thought I would have to trailer it to the dealer, but using a flashlight and flat-blade screwdriver managed to get the switch mechanism back in alignment. There are two moving parts to the switch mechanism inside the shaft hole, and if they get out of alignment the **** won't fit properly and the switch won't work.
The point is that you may need to insert the switch **** in to unlock the handlebars to re-attach the fairing switch cap, as it is a tight fit. Just make sure everything is in place (collars and nut) before attempting it.
with the KEY inserted, turn SWITCH to the accessory position.
push tab on bottom left side of switch, pushdown switch with the KEY. at same time turn KEY counterclockwise and it pops right out. i had no spring and no special tool was needed. went back together like a charm.




