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Can you explain a little more for a newbie to electrical work how to check the AC output?
You need to follow the wires coming from your stator. Front of engine, left side behind primary. They go to the volt reg. They are the input. Varies by year. Some have a connector that can be unplugged some are connected to bottom of volt reg. You need to remove from volt reg. You then need to measure AC from wire to wire. There are lots of videos.
Do you have any codes? Does the check engine light come back on for a second time after turning bike on?
NOTE:
The above information, while credible, is worth what you paid for it and should not be considered gospel.
Do due diligence, research and have a H-D Field Service Manual before working on your bike.
You will probably have many opinions and suggestions presented; make sure you research the person providing the helpful information as there are some who provide good information that is useful and some who speak out of other orifices with gibberish. You will figure out this quickly.
More than just taking cover off. You would need to take comp and clutch off, then you could see stator if you pulled rotor. It is not visible by simly taking cover off. There are videos out there you could watch. They may not be 100% accurate for your year, but give you an idea. I would not do this without a factory manual.
Yes, you are 100% correct. I watched videos the last couple weeks but spaced it.
Your measured voltages look good. I would say it confirms your first suspicion that your on board volt meter isn’t accurate.
Somewhat. But you don't know the output. It may be working at half capacity. But it is a good sign. That the meter read high, makes we wonder. Does it read fine other times? If so it may have been spiking due to bad volt reg.
No experience with it, but I would think it would read low due to bad connection or high all the time cause need is physically off.
My volt regs are all decent. Can't say they are reading tenths right, but they have always been ballpark and a good tool to have.
One other bit of information that I do not see mentioned here is:
Check your grounds, both on the battery and other ends of the cables, make sure your battery connections are tight, not just screwdriver tight, use a 10mm socket and make sure they are tight (not ham fisted tight but tight enough).
Also make sure the voltage regulator has a good ground on the frame and there is no corrosion on the frame where the regulator is attached.
Last edited by CoolBreeze3646; Jun 2, 2025 at 07:29 PM.
To add to Rounders comment, I can’t speak to how long an EFI motorcycle can run on battery power only, but modem EFI cars don’t run very long at all. I suspect with our relatively small batteries, mc’s won’t go very far.
You need to follow the wires coming from your stator. Front of engine, left side behind primary. They go to the volt reg. They are the input. Varies by year. Some have a connector that can be unplugged some are connected to bottom of volt reg. You need to remove from volt reg. You then need to measure AC from wire to wire. There are lots of videos.
Do you have any codes? Does the check engine light come back on for a second time after turning bike on?
My buddy checked the stator for me along with the VR and he was quite sure it was the VR. I'm wondering if the new cheap one i bought is the problem and creating the stalling and backfiring.
One other bit of information that I do not see mentioned here is:
Check your grounds, both on the battery and other ends of the cables, make sure your battery connections are tight, not just screwdriver tight, use a 10mm socket and make sure they are tight (not ham fisted tight but tight enough).
Also make sure the voltage regulator has a good ground on the frame and there is no corrosion on the frame where the regulator is attached.
My buddy checked the stator for me along with the VR and he was quite sure it was the VR. I'm wondering if the new cheap one i bought is the problem and creating the stalling and backfiring.
Was it stalling and back firing before? How did he check the stator and volt reg? He may now what he is doing, don't mean to insult someone I don't know. But electric is not something everyone is good at.
I would rev it up to 4k and see what it reads. You ride around 3k. So only going to 2k doesn't tell you everything.
If you got a good charged battery, and stator is putting out some, you should ride for a bit. It could be bad voltage causeing fuel and spark issues, or you could have something else.
But it could be something else, I would not run out and buy another volt reg just yet.
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