103 diaster
Just sayin.... Not all HD mechanics are worthless. Mine was great...
There's just not enough info here to know what's causing the problem. To repeat some of what PhilM said, it could be one or more of the following:
1. Poor state of tune (most probable)
2. Sumping due to poor re-assembly. This is possible only from a careless worker.
3. Mis-aligned cams (too stupid a mistake to be probable).
If you don't have a tuner already, find the best tuner in your area and ask what he prefers, then buy it. Or, buy a PCV from Fuel Moto which will have a proper map installed, and that's your least expensive alternative from among the top-tier tuners.
I can't believe they would install a Stage 2 in a bike without a Stage 2 download at minimum, if I'm interpreting your setup correctly. I would recommend that you go back to the dealer and get a list of everything they did to the bike, and I'm looking for any reference to a tuner, dyno-tune, and/or Stage II download.
Last edited by iclick; Feb 19, 2010 at 04:27 PM.
What did you use to pull out you old cam bearings. dealey HD canada wants 500 bucks for the puller installation tool, i wont be buying that to install my 20 dollar bearings. going to an automotive store to look at blind hole pullers tonight. will probably make a plate at work with larger holes to bolt to engine casing then will thread 2 holes to push the bearing in place with bearing insert I made. anyone have info on how to get tthe bearing out and back in with out the 500 buck harley tool
What did you use to pull out you old cam bearings. dealey HD canada wants 500 bucks for the puller installation tool, i wont be buying that to install my 20 dollar bearings. going to an automotive store to look at blind hole pullers tonight. will probably make a plate at work with larger holes to bolt to engine casing then will thread 2 holes to push the bearing in place with bearing insert I made. anyone have info on how to get tthe bearing out and back in with out the 500 buck harley tool
And with your lack of specifics on your bikes recent work it just adds some fuel to that notion, incorrect as it may be.
So then, if your bike had the 'ole HD 103"/255's build with a complimenting exhaust change/upgrade and it was working properly you should have seen a noticeable improvement in hp/tq, especially once it gets broke in.
If you didn't change the exhaust with the other noted changes then you got some stuff filled pipes that can't evacuate the increased exhaust gases as well as they need to be spit out.
I wonder though if you had the tuner changed and it isn't set right for the engine. I wouldn't be suprised if that has something to do with it.
Do you have a copy of your bill listing all the parts changed/installed? How's about telling us what's on the bill so we can chase this rabbit further down the hole.
Here's one thing to remember, even if everything on a 103" build works perfectly it ain't gonna be no Busa killer, but it will pull you and the Mrs. around in comfort with little effort.
Good luck.
The Best of Harley-Davidson for Lifelong Riders
255 cam....HD out of box mod....no tuner chip mod....no dyno....no pushrod check or change. I do not have unrealistic expectations but I do feel bike is "flat" between 2500 and 3000K .....an it runs rougher when under torque at that RPM....I dont want a high performance bike I want a touring bike to put alot of miles on and tell the world to KMA on......thanks all
It's like buying a new toilet and not hooking up the water and then complaining it doesn't work right.








