DIY Cheap Mods
U first remove the license and it's mount from the fender, pull it apart and u end up with a two piece mounting hardware. This is simple, all u need is a dremel tool and a cut-off wheel for steel. The smaller piece of the hardware has a base where 3 screws go and are attached to the fender, u gotta get rid of this part by cutting it off exxactly atthe curve. now u should have the upper part of the bracket with one hole at the top where another screw goes. With a hammer u have to flatten out the lower part from where u cut the extra material (flatten out because it is round to contour the fender) after doing that u just bend the piece to a 90ş angle and ur done with that piece.
The second piece,the one where the license directly attaches has a straight metal piece at theupper part, watched from front, it makes like an inverted "T" u have to cut the "stick" ofthe "T" (the stick, where there's just one hole fora screw that held it to the first piece) u cut it as far in as possible and straighten with the hammer any curved surface. After having both pieces cut, u measure one on top of the other to drill a hole into them and be able to attach them together. The place to drill the hole in the first piece is the place u flattened out, and in the second piece,it's the flat part near the "stick" u just cut. After drilling and screwing both parts together (uses the same screws from the mounting hardware) u now have to unscrew the one of the nuts of the chrome belt guard (the upper one closes to the end of the bike, loacted near the swing arm) and screw the new mount on it through the hole left in the 90ş in the first piece (u mayhave to drill a bit tomake it wider to fit the screw) and there u have it, a relocated mount to the left side ofthe bike with $0 invested... so far...
to cover the remaining holes in the fender, I bought a set of "skull license plate bolts" from H-D and they fit in nicely, u can do whatever u want in that part.
Hope u enjoy,I'll try to get pics as soon as possible,I have to simount it to paint it a little.
any questions about it PM me,I'll the pics uploaded in the next couple of days on how the pieces should look and the finished product should look also.
cheers
Last edited by In Memoriam Citoriplus; Sep 10, 2009 at 06:25 AM.
Very good ideas, well exicuted. I might have used a rectangular aluminum plate instead of the washers. That way you could have put some kind of sealing/glue compound between it and the leather to seal up that slotted hole, make it a but more water repelent, and give the badge a bit more support.
But that aside, its a really good idea I'm going to have to remember If I manage to find a cheap set of bags that happen to have them.
- signals are 5/16 x 24 thread
- forks are threaded for same
- stainless all thread cut to length.... couple stainless nuts and some washers
- cut the plug off
- solder all connections back together then heat shrink over the splice
Boom!!!
The key is to thread the allthread into the forks. Add washers and 2 nuts. Tighten the inside nut to the forks holding down anything you may have, I have a windshield. Measure thread depth in the signal, less 1/16 - 1/8" and cut allthread. Thread on signal and tighten in place with out side nut. LOCTITE ALL AROUND FOLKS. Have to move the tank to handle the electrical and viola... relocation for about $20.



Getting some photos ready. Putting another kit together for a riding friend. Here is a close up rear shot
Last edited by coatit; Oct 2, 2009 at 06:08 PM.
That way you don't have to answer PM's about it 6 or 8 months later when someone discovers this.
I love cheap 'fix's', thanks for contributing.
Frank
The Best of Harley-Davidson for Lifelong Riders
A bench vise is one of the tools that is one of those must have tools for any kind of metal work. But even the cheap ones have a hardened tool steel insert with diamond cut teeth (knurled) for the gripping part of the jaws. These teeth make gripping metal much easier and safer, but will often leave a distinctive and hard to remove tool mark on anything they grip. The marks can be a real pain in the butt to grind, file or, polish off but can be easily avoided by the simple expedient of making a set of cheap inserts out of thin aluminum (1/8 is good) sheet.
You need to cut two pieces about 2 or 3 (or longer for a really big vise) and about 1 wider than the jaws. Put both pieces in the vise making sure the plates extend slightly below the bottom and out both sides of the gripping surface of the jaws. The idea is to completely cover the vises jaw teeth.
Next, use a hacksaw to make a cut sideways in the plates level with the top edge of the jaws. You can use a file if you like to cut a V into that part. But its not really necessary. Were not interested in looks as much as function here.
Next is to use a wedge or big screwdriver to separate the plates and bend them away from each other to into V shapes so you can use your favorite ball peen hammer to form the aluminum plates to fit the ends and top contour of the vise.
It doesnt have to be perfect, close is more than adequate. So just beat on the plates until you square it off with the top and sides of the jaw face and make it curve down the sides. That will help keep them in place but still allow you too quickly and easily remove or replace them as needed.
Now you have a set of softer inserts that will let you really crank down on the vise without fear of putting teeth marks on raw material or in many cases damaging a finish that might already be on the part.
Just one thing, if you do a lot of cutting and filing with them installed you want to wipe the inner facing parts off when you are done and make new ones every so often. How often is gong to be up to you. But if you drill, file, or use a hacksaw on some steel then the next time you use them its on some piece of aluminum or other soft material its very easy to press any left over steel filings into the softer material.
It wont be a big deal today, but a couple of years down the road youll be scratching your head wondering why the neat aluminum piece you made looks like it has specks of rust on it.


