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The Everything Breakout Thread
Front 30T HD83595-011
HD40447-01 70T rear pulley..now this pulley bolts straight up however it does have 1mm less offset than the HD42200007 66T pulley and it is 2mm wider in track @30mm...you could use as is or you can remove rear belt face ring and machine track down to suit 24mm belt..I chose to machine my track to 26mm ..looks better than having a 6mm gap between belt and pulley face plus will stop belt walk
gaskets required are
34934-06
60547-06
For Speedo calibration I used the Dakota digital Sim-1A module only because I don't have a PVision..I'm running SESTP bike has been dyno tuned with SESTP The module requires hard wiring into speed sensor harness on later models as the plugs dont fit
I don't have the tools nor the lifting facilities so I'm having my local dealer do the swap so no step by step pic's but there are plenty that have been posted already here https://www.hdforums.com/forum/softa...p-to-13-a.html
BTW my breakout is a 103 with stage 4 race kit pumping 112/113 and I will be using the Dunlop e3 250/40/18
according to tyre calculator https://tiresize.com/tyre-size-calculator/
the 250 is approximately 7mm taller then stock 240 so add that to the 9mm that stk tyre will move fwd due to swap and I'll need 17mm clearance to inner guard.
you can use this tool to work things out www.gearingcommander.com
as for the belt guards you can reuse the upper without mods but the lower will not fit.I'm going to try a lwr guard from pre 07 softail 70T
Will edit post after job done
regards
Bodgie
Last edited by bodgie1307; Dec 14, 2016 at 10:09 PM.
Front 30T HD83595-011
HD40447-01 70T rear pulley..now this pulley bolts straight up however it does have 1mm less offset than the HD42200007 66T pulley and it is 2mm wider in track @30mm...you could use as is or you can remove rear belt face ring and machine track down to suit 24mm belt..I chose to machine my track to 26mm ..looks better than having a 6mm gap between belt and pulley face plus will stop belt walk
gaskets required are
34934-06
60547-06
For Speedo calibration I used the Dakota digital Sim-1A module only because I don't have a PVision..I'm running SESTP bike has been dyno tuned with SESTP The module requires hard wiring into speed sensor harness on later models as the plugs dont fit
I don't have the tools nor the lifting facilities so I'm having my local dealer do the swap so no step by step pic's but there are plenty that have been posted already here https://www.hdforums.com/forum/softa...p-to-13-a.html
BTW my breakout is a 103 with stage 4 race kit pumping 112/113 and I will be using the Dunlop e3 250/40/18
according to tyre calculator https://tiresize.com/tyre-size-calculator/
the 250 is approximately 7mm taller then stock 240 so add that to the 9mm that stk tyre will move fwd due to swap and I'll need 17mm clearance to inner guard.
you can use this tool to work things out www.gearingcommander.com
as for the belt guards you can reuse the upper without mods but the lower will not fit.I'm going to try a lwr guard from pre 07 softail 70T
Will edit post after job done
regards
Bodgie
Also I'm very interested in what you find out about fitting a lower belt guard from an earlier Softail.
My bike has been updated with the front pulley. For the time being I will call it done. Anyway bike is stored now until March.....only then I can try what difference the front pulley swap makes. My HD mech was quite impressed with only the 6.x % increase in torque etc. when test riding the bike after the install.
For all who are interested in this pulley upgrade I can confirm that the 30T Tri-Glide pulley 83595-011 works fine with the stock belt on '14 Breakouts.
the vss cable should be easy if done once rear wheel removed and inner guard liner removed..
finding a stock plastic lwr guard from early softy is going to be a challenge nothing on ebay other than new chrome
was hoping someone from the states had tried one out see if it fits ,probably dime a dozen there..
Last edited by 02603SEC; Dec 16, 2016 at 01:16 AM.
The Best of Harley-Davidson for Lifelong Riders
Just wish I could find a 70 tooth rear in the same style as what's on my 2014 CVO Breakout
I have had the 30 tooth on the front for over 18 months & love it




